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3 Days ago

Senior Test Engineer - LED Commercial Lights

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Chennai, Tamil Nadu, India
Information Technology
Full-Time
Bondada Group

Overview

Job Summary

We are seeking a detail-oriented and experienced Senior Test and Validation Engineer to join our Quality Department in Hyderabad. The selected candidate will be responsible for planning, executing, and documenting product validation and quality assurance tests for LED lighting products. The role demands strong knowledge of photometric, functional, and accelerated life testing, as well as adherence to relevant national and international standards.

Key Responsibilities

  • Develop and execute comprehensive test plans for LED lighting products.
  • Perform photometric, functional, electrical, and accelerated life tests.
  • Ensure compliance with BIS, IS, IEC, and LM standards and certification requirements.
  • Conduct tests in dark rooms, test labs, and environmental chambers.
  • Document and report test procedures, observations, and results accurately.
  • Coordinate with R&D, Production, and SCM teams to resolve quality and performance issues.
  • Maintain, calibrate, and manage lab testing instruments and infrastructure.
  • Support internal and external audits (BIS, ISO, customer inspections).
  • Train and mentor junior engineers and technicians in QA processes and standards.

Qualifications & Experience

  • Minimum Bachelor’s Degree in Engineering (B.E.) – Electrical, Electronics, or related field.
  • 3 to 6 years of hands-on experience in product testing, preferably in LED lighting, electronics, or electrical manufacturing.
  • Experience with testing procedures under BIS (IS 10322, IS 16101), IEC 60598, IEC 61000, LM79, and LM80 standards.
  • Experience in a NABL or BIS-accredited lab is a plus.

Skills Required

Strong analytical and documentation skills.

High attention to detail in testing and report generation.

Familiarity with Microsoft Excel, Word, and standard QA software tools.

Good verbal and written communication skills.

Problem-solving mindset with a collaborative work ethic.

Conduct photometric measurements (luminous flux, efficacy, beam angle, CCT, CRI, etc.) as per LM-79 and IS 16106.

Perform electrical safety tests for luminaires as per IS 10322 (Part 5/Section 1 to 8).

Operate And Calibrate Instruments Such As

Goniophotometer / Integrating sphere with spectrometer

Hi-pot tester, Earth continuity tester, Insulation resistance tester

Thermal chamber, Lux meters, Multimeters

Ensure test methods and conditions comply with NABL / ISO/IEC 17025 standards.

Document and prepare technical test reports with accuracy and completeness.

Maintain traceability and calibration status of all test equipment.

Assist in method validation, uncertainty calculation, and internal audits.

Coordinate with the Quality/Accreditation team to support NABL documentation and surveillance assessments.

Ensure safe and efficient operation in the laboratory environment.

Degree in Electrical, Electronics, or related field.

Sound knowledge of: 10322 series, LM-79, IS 16106, IEC 60598, and related standards.

Familiarity with test equipment, measurement procedures, and lab documentation practices.

Good written and verbal communication skills.

Attention to detail and ability to follow standardized procedures.

Photometric Testing

Instrumentation & Equipment Experience (Preferred)

  • Goniophotometer
  • Integrating Sphere
  • Lux Meter
  • Luminance Meter
  • Dark Room Setup

Electrical & Functional Testing

  • Digital Power Analyzer (e.g., Yokogawa, Fluke)
  • High Voltage / Hipot Tester
  • Surge Generator / EFT Simulator
  • LCR Meter
  • Oscilloscope, Multimeter
  • Functional Testing Rigs

Environmental & Reliability Testing

  • Accelerated Life Test (ALT) Chambers
  • Thermal and Humidity Chambers
  • Salt Spray Chamber
  • Burn-in Racks
  • Drop Tester / Vibration Table
  • IP Testing Setup

Perks & Benefits

  • Provident Fund (PF) & ESI Coverage
  • Annual Performance Bonus
  • Technical Training and Certification Support
  • Career Advancement Opportunities
  • 6-Day Working Week (Monday–Saturday)
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